Polyurethane (PU) flooring is a high-performance flooring solution designed for industrial, commercial, and residential spaces. Known for its durability, chemical resistance, and seamless finish, PU flooring is increasingly popular in Bangladesh. Whether in factories, hospitals, kitchens, or showrooms, PU flooring provides a robust and long-lasting surface that meets various functional and aesthetic needs.
What is PU Flooring?
PU flooring is a synthetic resin-based flooring system made from polyurethane. It is designed to provide a seamless, durable, and highly resistant surface suitable for heavy-duty applications. Unlike traditional flooring materials, PU flooring offers enhanced flexibility, making it ideal for areas exposed to temperature variations and mechanical stress.
One of the most advanced PU flooring solutions is DUCRETE MF, a 4-component, self-smoothing, and seamless polyurethane concrete flooring system. The four components include:
- Polyurethane Resin – Provides flexibility, strength, and impact resistance.
- Hardener – Enhances durability and chemical resistance.
- Filler (Aggregates & Quartz Sand) – Improves structural stability and slip resistance.
- Pigment & Additives – Contribute to color customization, UV resistance, and anti-microbial properties.
This combination makes DUCRETE MF an excellent choice for high-performance industrial and commercial flooring applications
Why PU Flooring is a Smart Choice
PU flooring is superior to traditional flooring solutions due to its elasticity, impact resistance, and ability to withstand harsh conditions. Unlike epoxy flooring, which is rigid and brittle, PU flooring offers flexibility, making it ideal for areas with temperature fluctuations and heavy loads.
Benefits of Using PU Flooring in Bangladesh
Durability & Longevity of PU Flooring Solution
One of the primary reasons for choosing PU flooring is its superior durability. Unlike traditional concrete or tiled flooring, PU floors are designed to withstand heavy foot traffic, mechanical loads, and extreme environmental conditions. PU flooring is known for:
- High Impact Resistance: Ideal for factories, warehouses, and high-traffic areas.
- Flexibility & Crack Resistance: Unlike epoxy, PU has a flexible nature, making it less prone to cracking and breaking.
- Long Lifespan: With proper maintenance, PU flooring can last for decades without losing its integrity.
Aesthetic & Customization Possibilities
PU flooring offers a range of colors, textures, and finishes that can enhance any space. From glossy and matte finishes to decorative flakes and patterns, PU flooring can be customized to meet specific design preferences.
Popular PU Flooring Finishes:
- Smooth and glossy
- Matte and textured
- Decorative flakes
- Anti Skid surface
Easy Cleaning & Maintenance
Maintaining PU flooring is hassle-free. It requires minimal upkeep compared to other flooring types. Here are some tips to keep your PU flooring in top condition:
- Daily cleaning: Sweep or vacuum to remove dust and debris.
- Weekly mopping: Use a mild detergent and a damp mop.
- Avoid harsh chemicals: PU floors are already resistant to stains and chemicals, so avoid abrasive cleaners.
- Immediate spill cleanup: Prevent staining by cleaning spills as soon as they occur.
Slip Resistance & Safety
PU flooring is designed to enhance safety in workplaces, hospitals, and commercial kitchens. It provides:
- Anti-slip properties to prevent accidents
- Shock absorption for comfort in high-traffic areas
- Seamless surfaces reducing trip hazards
Chemical & Stain Resistance
PU flooring is highly resistant to chemicals, oils, and stains, making it suitable for:
- Factories & warehouses where spills are common
- Hospitals & laboratories requiring hygiene control
- Food processing units & commercial kitchens handling oils and acids
Environmentally Friendly & Sustainable Choice
PU flooring is an eco-friendly solution as it does not release harmful VOCs. It also contributes to energy efficiency by enhancing light reflection, reducing the need for additional lighting.
Environmental Benefits of PU Flooring:
- Low VOC emissions
- Enhances energy efficiency
- Long lifespan reduces waste
- Made from sustainable materials
Recommended Applications for PU Flooring
- Pharmaceuticals
- Food processing & Beverages
- Hospitals & Warehouses
- Chemicals & Engineering industries
- Hotels, Cafeterias, Kitchens
- Textile & Industrial facilities
- Heavy-duty load areas
PU Flooring vs. Epoxy Flooring: Which is Better?
Both PU and epoxy flooring are widely used in industrial and commercial spaces, but they have distinct differences:
| Feature | PU Flooring | Epoxy Flooring |
|---|---|---|
| Flexibility | More flexible, resists cracks | Rigid and can crack over time |
| Chemical Resistance | Higher resistance to acids, alkalis, and solvents | Moderate resistance |
| Thermal Resistance | Can withstand high-temperature fluctuations | Less resistant to extreme temperatures |
| UV Stability | More UV-resistant, maintains color | Can yellow under UV exposure |
| Slip Resistance | Provides better anti-slip properties | Requires additional treatments for slip resistance |
| Durability | Long-lasting, even under heavy loads | Durable but may wear faster |
For industries requiring high thermal and chemical resistance, PU flooring is the superior choice.
Application Process of PU Flooring
Surface Preparation
- Cleaning and removing dust, oil, and debris.
- Grinding or shot blasting to create a rough surface for better adhesion.
- Repairing any cracks or imperfections in the substrate.
Priming
- Applying a PU primer to enhance adhesion and seal the substrate.
- Allowing proper drying time before proceeding to the next step.
Base Coat Application
- Pouring and spreading the PU flooring mixture using a notched trowel.
- Using a spike roller to remove air bubbles and ensure a smooth finish.
- Allowing it to cure before applying the topcoat.
Topcoat & Finishing
- Applying a UV-resistant PU topcoat for extra durability and aesthetics.
- Adding optional anti-slip or decorative flakes based on design preference.
Technical Data
- Working Time (23°C): 10-15 minutes
- Application Temperature: 10–30°C (min. 3°C above dew point)
- Relative Air Humidity: 40%-90%
- Material Consumption (PU Mortar): 1.9 kg/m² per mm
- Curing Time:
- Foot Traffic: 12-20 hours
- Heavy Traffic: 2 days
- Chemical Exposure: 7 days
Cleaning & Maintenance Tips for PU Flooring
- Sweep and mop regularly with a neutral detergent.
- Avoid using harsh chemicals or abrasive cleaning tools.
- Clean spills immediately to prevent staining.
- Use protective pads under heavy furniture to prevent scratches.
Why Choose Us for PU Flooring in Bangladesh?
We are one of the leading PU flooring solution providers in Bangladesh, offering high-quality materials, expert installation, and competitive pricing.
Our team ensures:
- Premium quality materials
- Trained professionals for installation
- Tailored solutions for diverse industries
- Affordable pricing with long-lasting benefits
Final Thought
PU flooring is a durable, safe, and visually appealing solution for various industries in Bangladesh. Whether for industrial, commercial, or residential purposes, PU flooring stands out as an ideal investment that ensures longevity, aesthetics, and functionality.
Interested in PU flooring for your project? Contact us today for expert consultation and installation!
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